iNexBot Intelligent Palletizing System

Minimal-effort operation, flexible and efficient, safe and reliable

iNexBot Intelligent Palletizing System

Introduction

iNexBot Technology is a technology company focused on robot motion control systems, with self-developed advanced control algorithms and rich industry experience. We are committed to driving the application of stamping robot technology across industries; the system supports more than 20 robot models, covering the vast majority of application scenarios to deliver true speed, precision, and stability.

Efficiency-Driven Demand

Companies demand a higher return on investment from "machine-replacing-man" initiatives, making palletizing efficiency and production cycle time key metrics.

Flexible Production

The market is shifting toward "multi-variety, small-batch" production, requiring palletizing equipment to support rapid product changeovers, powerful recipe switching, and flexible pallet pattern generation.

Safety and Compliance

The growing number of human-robot collaboration scenarios imposes mandatory safety requirements on equipment, such as safety radar and collision detection.

Usability and Maintainability

Companies want to reduce their reliance on specialized engineers, pursuing an "out-of-the-box, easy to learn with minimal training" operating experience.

Core Features of the iNexBot Intelligent Palletizing System

In response to the pain points of traditional palletizing, iNexBot has launched a new-generation intelligent palletizing solution. Built around the principles of "minimal-effort operation, flexible efficiency, and safety and reliability", it features ultra-simple recipe setup, one-time calibration, automatic pallet pattern generation, and intelligent safety protection including anti-collision and depalletizing.

The solution also connects upstream and downstream, integrating seamlessly with other automated packaging equipment such as conveyors, stretch wrappers, and case erectors to streamline the overall process.

High-Efficiency Operation

Palletizing speed of 12 cycles per minute, with an hourly output of up to 720 cycles, boosting the throughput of the entire production line

Minimal-Effort Operation with Rapid Recipe Deployment

To commission a new product: enter the product dimensions and pallet dimensions, and the system automatically generates the pallet pattern and layer count — an average of 5 minutes to commission a new product, with instant, lag-free response when switching or editing recipes

Supports automatic generation of 1,000+ recipes and 60+ pallet patterns, with a rich library of layer styles and 2D visual preview so stacking results are precisely controllable, plus features such as label orientation

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Shared Pick-Point Calibration with One-Click Grab Center Generation

Calibrate the pick point just once, and it adapts to the palletizing grab center of different products — while ensuring repeat positioning accuracy, it significantly lowers technical dependency and the operating threshold, achieving "calibrate once, use forever"

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conveyor calibration.png

Anti-Collision

To guarantee the absolute safety and reliable operation of palletizing robots in high-speed, high-density work scenarios, we have built in a new-generation anti-collision system

Preset the product weight in the recipe and combine it with real-time collision threshold monitoring for full closed-loop anti-collision protection with active avoidance during operation

Safety Radar

The system integrates multiple protection mechanisms: a laser safety radar scans in real time and stops immediately when the zone is intruded, protecting personnel

Multi-Grab

We offer a variety of flexibly configurable palletizing modes: the basic single-grab mode delivers a stable output of 8-12 boxes per minute; the high-efficiency multi-grab mode grabs up to 6 boxes at once, boosting throughput to 12-24 boxes per minute — an increase of up to 100%

Depalletizing

The system supports complete depalletizing with one-click parameter switching for quick adaptation to materials, visual preview, and efficient depalletizing that is fast and convenient to commission

Vision-Guided Depalletizing

A 3D camera vision system detects the position and orientation of randomly stacked packages and sends position signals to the robot, guiding it to pick up the packages — efficiently replacing repetitive manual work and reducing package damage.

Separator Sheet Handling

The system can automatically pick and place separator sheets with one-click parameter switching and visual preview, adapting to multiple pallet patterns to separate layers of materials — fast commissioning and efficient changeovers

Feature Activation

Interface parameters can be shown or hidden as needed — enable the required feature pages on demand, remove redundant parameters, and keep the interface clean and tailored to on-site operations

One-Click Import/Export

Supports one-click import and export of system configuration. Once one machine is perfectly configured, it can be copied 1:1 to all identical machines, greatly simplifying batch deployment and maintenance

Modbus Communication Setup

Supports Modbus connectivity to MES, AGV, PLC, and other systems, opening up equipment data for plant-wide automated collaboration

Third-Party Hardware and Software Communication

3D vision camera: TCP/IP/IO/Modbus communication to identify package orientation for vision-guided depalletizing

Various automation peripherals:

TCP/IP + Modbus: MES, AGV, PLC, barcode scanners, sorters, labelers, stretch wrappers

Modbus: weighing equipment

IO: conveyors

Plant-wide equipment data interoperability enables fully automated collaborative production

Alarm Quick-View Solutions

System and servo alarms come with built-in troubleshooting solutions — faults can be looked up and handled quickly directly in the log interface

Hardware Overview

The hardware is based on the control system (C2200-A02) plus an industrial-grade display (XPC-NC-150)

Control System: C2200-A02

C2200-A01 controller front view.png

Industrial-Grade Display: XPC-NC-150

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